Plastic Injection Mold Maker Molding Capabilities for Interior and Exterior Molded Components to Automotive Lighting Lens Custom Molded PMMA/Acrylic PC Lenses

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Product Description

Basic Information

Application
Household Appliances, Furniture, Commodity, Electronic, Home Use
Runner
Hot Runner
Installation
Mobile
Certification
TS16949, CE, ISO, FDA
Customized
Customized
Type
OEM Custom Socket Injection Mold
Mold Standard
Lkm / Hasco / Dme / Ftaba
Drawing Format
STP / X-T / Igs / Dwg
Dimension Tolerance
ISO02768
Mold Material
Nak80, Steel 20, 1.2738 and So on
Origin
China
Production Capacity
50 Sets / Month
Package Size
50.00cm * 30.00cm * 30.00cm
Gross Weight
1.000kg

Product Description

Injection molding of high-precision optical lenses

In recent years, polymers have undergone great growth in the production of optical components, in special optical lenses such as Fresnel lenses, freeform lenses, aspheric lenses, microlens, or microlenses arrays, and diffractive optical elements, thus far manufactured from glass. Optical polymers allow complex optical designs with several surfaces and various assembly features, previously limited to the demand and high-cost manufacturing processes of glass. These products have been used widely in various fields, such as automotive, lighting photovoltaic, electronics, ophthalmology and medical.

Core Manufacturing Features

Efficient Production: Quality optics with complex geometries and high quality requirements.
Premium Materials: Use of the highest quality materials and modern peripheral technology.
Clean Environment: Constant environment due to air-conditioned and filtered fresh air supply.
Clean Room Standards: The possibility of manufacturing under strict clean room conditions.
In-house Tooling: Agile optimization process with internal toolmaking and measuring technology.
Expert Team: Continuous optimization of all processes and manufacturing parameters.

Technical Specifications

Main ProductPlastic Injection Mold Maker Molding capabilities for Interior and Exterior Molded Components to Automotive Lighting Lens
Mould BaseLKM, HASCO, etc.
Mould Materials136/2344/718/738/NAK80/p20 etc.
Mould Precision+/-0.01mm
Mould Life100k-5000K shots (depend on requirements)
Mould CavitySingle cavity or multi-cavity
Runner SystemHot runner or cold runner
Gate TypePinpoint Gate, Edge Gate, Sub Gate, Film Gate, Valve Gate, etc.
EquipmentHigh speed CNC, Standard CNC, EDM, Wire Cutting, Injection Molding Machine from 50-818T
Plastic MaterialPA6, PA66, ASA, POM, PPS, ABS, PC, PMMA(Acrylic), TPE, TPU, PEI, PBT
Surface TreatmentPolishing, Texture, Painting, Plating, Printing, etc.
Quality SystemISO 9001: 2015
Process 1 Process 2 Process 3
Product Showcase 1 Product Showcase 2

Frequently Asked Questions

Q1: What types of optical lenses can be produced via injection molding? We specialize in various optical components including Fresnel lenses, freeform lenses, aspheric lenses, microlens arrays, and diffractive optical elements.
Q2: What is the precision level of your injection molds? Our manufacturing process achieves high precision with tolerances as tight as +/-0.01mm.
Q3: Which plastic materials are suitable for high-precision lenses? We commonly use PMMA (Acrylic), PC (Polycarbonate), PA6, PA66, and other specialized polymers designed for optical clarity and durability.
Q4: Can the production take place in a controlled environment? Yes, we provide clean room manufacturing conditions with air-conditioned and filtered fresh air supply to ensure the highest optical quality.
Q5: What drawing formats are accepted for custom mold designs? We accept standard industry formats including STP, X-T, IGS, and DWG for 2D and 3D designs.
Q6: What is the typical life expectancy of a mold? Depending on your requirements and the material used, mold life ranges from 100,000 to over 5,000,000 shots.

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