Custom Made Plastic Injection Mould for Home Appliance

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Custom Made Plastic Injection Mould for Home Appliance

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Product Description

Basic Specifications

Model NO.

Plastic Injection Mould Ww-212

Product Shaping Mode

Plastic Injection Molding Ww-212

Mould Base

Lkm, Dme, Hasco etc ;

Steel Hardness

20-60HRC

Treatment

Pre-Harden, Nitride, Heat Treatment, Quenching

Mould Life

50K - 1 Million Cycles

Design Software

Ug, CAD, PRO-E, Solid Works etc

Quality

ISO9001:2000 Certified

Production Capacity

500 Molds/ Year

HS Code

8480719090

Packaging & Delivery

Package Size

550.00cm * 700.00cm * 561.00cm

Gross Weight

1060.000kg

Package Type

Crate/Pallet

Custom Made Plastic Injection Mould for Home Appliance

Emphasis is placed on the benefits of DFM (Design for Manufacturability) to create a more efficient production cycle and ultimately increase profitability. Design issues are addressed at the earliest possible stage by utilizing Moldflow® simulation software to identify vital information such as:

Filling Pattern
Sink Mark Estimate
Warpage Trends
Air Trap Estimate
Time & Pressures

Injection Mold Design Steps

1. Plastic Analysis: Specify requirements, production batch, and calculate volume/mass to determine the number of cavities.

2. Selection of Injection Molding Machine: Determine structure based on volume and machine technical parameters like locking force and injection pressure.

3. Die Design Calculation: Working dimensions of concave/convex parts, cavity wall thickness, and heating/cooling systems.

4. Mold Structure Design: Selection of parting surface, gate position, ejection mechanism, and exhaust mode.

5. Mold Base Purchase: Selecting standard mold bases based on the manufacturer's atlas.

6. Parameter Verification: Checking maximum injection quantity, pressure, and clamping force.

Technical Parameters

Feature	Specifications
Cavity Material	1.2738, 1.2343, 1.2344, S7, H13, P20HH, GS738H, LKM738H, 718, 8407, S136, NAK80, SKD-61, Aluminum etc.
Runner System	Cold runner or Hot runner: YUDO/ HUSKY/ MOLD-MASTERS/ SYNVENTIVE/ HASCO/ DME
Gate Types	Submarine, Tunnel, Side/Edge, Direct, Pin point, Fan, Banana, Horn, Valve gate hot manifold etc.
Plastic Material	PS, SAN, PA, POM, ABS, PP, PET, PC, PE, HDPE, PA66+GF, PVC, TPE, TPU, PPSU, Acrylic, PMMA etc.
Processing	CNC machining, High speed carve, EDM, Wiring-cutting, Drill, Polish etc.
Lead Time	10-30 work days depends on the structure and size

Quality Assurance Process

Mold Design Control
Mold Steel Hardness Inspection
Mold Electrodes Inspection
Mold Core and Cavity Steel Dimension Inspection
Mold Pre-Assembly Inspection
Mold Trial Report and Samples Inspection
Pre-Shipment Final Inspection
Export Product Package Inspection

Manufacturing Capabilities

A wide variety of Plastic Injection Molds are produced, ranging from small M.U.D. inserts to molds of 15 tons. Capabilities include:

Multi-Cavities Molds

2-Shot / Multi-Material Molds

OverMold & Insert Molds

Unscrewing & Stack Molds

Cold & Hot Runner Systems

Rapid Prototyping Molds

Frequently Asked Questions

1. I have an idea for a new product, but I don't know if it can be manufactured. Can you help? Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.

2. My components have already been developed on CAD. Can you use the drawings? Yes! DWG, DXF, IGES, Solid works and STP, X_T files can all be used to generate quotes, models and mould tools - this can save time and money in producing your parts.

3. Can I test my idea/component before committing to mould tool manufacture? Yes, we can use CAD drawings to make Prototype models for design and functional evaluations or market test.

4. What type of plastic is best for my design/component? Materials selection depends on the application of your design and the environment in which it will function. We will be happy to discuss the alternatives and suggest the best material.

5. What type of mould tool do I need? Mould tools can be either single cavity (one part at a time) or multi-cavity (2, 4, 8 or 16 parts at a time). Single cavity tools are generally used for small quantities, whereas multi-cavity tools are for larger quantities.

6. How long will it take to get my parts? It can take 3 to 6 weeks to have the mould tool manufactured depending on complexity. After final approval, you can expect delivery of T1 parts within 3-6 weeks.