We provide comprehensive design support. Clients can provide product samples for 3D scanning, or detailed 3D drawings. We analyze the part design and material requirements, providing DFM (Design for Manufacturability) reports to identify potential issues and optimize the mold conception. Most clients rely on our expertise to modify part designs for faster and more efficient mold production.
Once part designs are confirmed, our designers—with over 10 years of experience—create complete mold designs including detailed ejector, cooling, and runner systems. We incorporate essential components like limit switches and shot counters to ensure a robust and functional injection mold design.
Mould production starts with steel purchasing and rigorous hardness testing to ensure quality. The tooling process includes rough milling and precise high-speed CNC machining. For larger molds, specialized tooling centers are used to accelerate the production cycle while maintaining high precision.
High-precision components require advanced engraving and EDM (Electrical Discharge Machining). We utilize copper electrodes for intricate details due to their durability. Our capabilities include slow-speed and high-speed EDW tooling for tight tolerance requirements.
Cooling lines and ejector holes are crafted using deep-hole drilling for perfect alignment. For household appliances requiring high-gloss surfaces, we perform meticulous manual polishing. Mold testing is conducted on professional injection machines ranging from 160T to 1000T.
Professional plastic injection mould manufacturer since 2009. Our expertise lies in the design and production of injection moulds for household products, furniture, pet products, packaging, motorcycle parts, home appliances, and industrial components. With experienced design teams and precision CNC equipment, we provide high-quality and reliable injection moulds.