Easy Demoulding Finished Cushion Mould for Industrial Packaging Flap Manufacturing, China Precision Tyre Mould

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Product Description

📊 Basic Info.
Model NO. Cushion Mould
Manufacturing Processes Extrusion Mould
Cavity Multi-cavity
Surface Treatment Polish
Working Temperature (-60℃-200℃)
Certification ISO9001
Mould Life 500000-1000000 times
Warranty 1 Year
Customized Customized
Production Capacity 50PCS/Month
🛠️ Product Description
Precision Tyre Mould

A flap mould is a metal tool used to manufacture flaps. It is installed on a vulcanization press or injection molding machine, where heat and pressure shape rubber material into a ring-shaped flap.

🔹 Core Structure of a Flap Mould

A traditional compression mould for flaps typically consists of three parts:

  • Top plate: Usually rectangular or ring-shaped, with a recess matching the flap profile on its lower side.
  • Middle plate (core ring): A critical component; it is a ring that determines the inner shape and diameter of the flap.
  • Bottom plate: Corresponds to the top plate, with a ring-shaped groove on its upper side to hold the rubber compound.
🔹 Production Process

The rubber compound is placed into the bottom plate. When the mould is closed and heated under pressure, the rubber flows and fills the cavity, then cures into a ring-shaped flap.

Finished Cushion Mould
🚀 Technical Advantages of Modern Flap Moulds
  • Dual-compound flap production: By improving the mould structure, the top and bottom plates can press simultaneously, allowing two different rubber compounds to flow in a controlled manner.
  • Easy demolding: Modern moulds feature a threaded ejection mechanism at the bottom. After curing, turning the ejector screw pushes the flap smoothly out, saving labor and protecting the product.
  • Injection molding process: Offers precise control over temperature (170–190°C), speed, and pressure, resulting in stable dimensions and higher automation.
📦 Packing & Delivery
Package Size 120.00cm * 100.00cm * 15.00cm
Package Gross Weight 2000.000kg
Transport Package Wooden Case, Pallet or in Bulk
Packing Details
Delivery Preparation
Product Shipment
⚙️ Manufacturing Capabilities

Specialization includes manufacturing automatic hydraulic integrated vulcanizing molding machines, frames for automatic dual-tire curing machines, and high-quality tire molds:

  • Radial tire molds & Motorcycle tire molds
  • Light-truck and heavy-truck tire molds
  • High-speed and semi-steel tire molds
  • Solid tire molds & Large-scale engineering tire molds
  • Bladder molds and related products

Adopting full-CNC machining technology, product quality is strictly controlled. All products are designed for precision and long service life.

❓ Frequently Asked Questions
1. Are you a factory or a trading company?
We are an SGS-certified OEM/ODM manufacturer with our own trading team, ISO9000 certification, and a valid export license.
2. What types of tire molds can you design and produce?
We design and produce both two-piece molds and segmented molds, specializing in Agricultural, OTR, Giant OTR, Bladder, Tube, Flap, ATV, and PCR tire molds.
3. What is the lead time for mold fabrication?
Segmented and small tire molds take 45–60 days. Large agricultural and giant OTR tire molds require approximately 70–90 days.
4. Why should customers choose your tire molds?
With over 16 years in the rubber industry, we employ highly experienced engineers and skilled workers. Our proximity to major ports also helps reduce shipping costs.
5. How do you guarantee the quality of the products?
We control every step of fabrication and double-inspect against drawings. Before shipment, inspection reports and photos are provided. All molds come with a minimum one-year warranty.
6. Can the molds be customized?
Yes, all molds are customized according to your specific requirements and technical drawings to ensure perfect compatibility.

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