Basic Info
Model NO.: Cushion Mould
Manufacturing Process: Extrusion Mould
Cavity: Multi-cavity
Surface Treatment: Polish
Working Temperature: -60℃-200℃
Certification: ISO9001
Mould Life: 500,000-1,000,000 times
Warranty: 1 Year
Product Description
A flap mould is a high-precision metal tool utilized in the manufacturing of rubber flaps. By utilizing advanced vulcanization presses or injection molding machines, these moulds shape rubber material into precise, ring-shaped flaps under controlled heat and pressure.
Core Structure of a Flap Mould
A professional compression mould for flaps typically consists of three integrated parts:
- Top plate: Features a recess matching the specific flap profile.
- Middle plate (core ring): The critical component that determines the inner diameter and shape.
- Bottom plate: Equipped with a ring-shaped groove to hold the rubber compound securely.
Technical Advantages
Our modern mould designs provide significant operational benefits:
Dual-compound production: Optimized structures allow for the simultaneous pressing of two different rubber compounds, enabling the creation of flaps with variable density layers.
Efficient demolding: Featuring advanced ejection mechanisms, our moulds facilitate smooth product removal without the need for manual prying, significantly reducing labor and protecting the tool.
Injection precision: Compared to traditional methods, our injection moulds offer superior control over temperature, pressure, and injection speed, resulting in uniform density and dimension stability.
Packaging & Delivery
Package Size: 120cm * 100cm * 15cm
Gross Weight: 2000kg
About Our Manufacturing
We are a specialized manufacturer dedicated to high-quality industrial rubber processing equipment. Our expertise includes the manufacturing of automatic hydraulic vulcanizing molding machines, frames for dual-tire curing machines, and premium tire molds.
We pride ourselves on technological innovation, utilizing full-CNC machining technology to ensure precision. Our team includes professional technical specialists who focus on R&D and product optimization, serving global markets across Europe, Asia, and the Middle East.
Frequently Asked Questions
1. Are you a factory or a trading company?
We are an SGS-certified manufacturer specializing in R&D and production, equipped with our own professional technical team and export capabilities.
2. What types of tire molds can you design and produce?
We specialize in a wide range including Agricultural tire molds, OTR molds, Bladder molds, Tube molds, Flap molds, ATV molds, and PCR tire molds.
3. What is the standard lead time for mold fabrication?
Typically, standard tire molds take 45–60 days, while large agricultural or giant OTR molds require approximately 70–90 days depending on complexity.
4. How is the quality of your molds guaranteed?
We strictly control every step of the fabrication process. All molds undergo a double-inspection against original drawings. We provide inspection reports and photos before shipment.
5. Do your products include a warranty?
Yes, all of our manufactured molds come with a minimum one-year quality warranty, ensuring long-term operational reliability.
6. Do you support customized designs?
Yes, we provide full customization services. Our engineering team can design molds based on your specific technical requirements, tire size, and tread patterns.